Quality Control

Workload · audits · CIFs · scorecards · cycle counts · supplies · ideas · news
Source: Flat Rock weekly meeting minutes
Latest meeting: Monday, September 21, 2026

Workload

  • QC Inspections: Caps (waiting on approval from WKL)
  • Training – WIP (Amber) – Completed OSHA10 and starting FMEA for Beginners
  • Returns - Cheryl

Time Out

QC Issues / Corrective Actions / CIFs

  • iCAR 26041 – Wet Mill Process Efficiency - Closed
  • iCAR 26042 – Missing accreditation logo on Calibration Certs – Due 9/28
  • iCAR 26044 – No Calibration record for Spray dryer temp controller – Due 9/28
  • iCAR 26040 - the milling loss calculation being done by hand with no controlled form – WIP
  • iCAR 26035 - high binder in 0PM80000FR causing the BBO cracks and scrap - WIP
  • iCAR 26039 - spray dry residual scrap not being accounted for – WIP
  • iCAR 26054 - general upkeep in the powder facility, the leaky roof, the musty smell in calcine storage, and the windows - WIP

Customer Scorecards

  • No Issues ✓

Cycle Counts

  • September – On Schedule

Supplies Needed

Improvement Ideas

  • LabVIEW for new PC setup — Kyle / IT – We Are Going to Test the System

News & Other Info